Centrifugal pump fault detection with convolutional neural network transfer learning

Cem Ekin Sunal
,
Vladan Velisavljevic
,
Vladimir Dyo
,
Barry Newton
,
Jake Newton

University of Bedfordshire
,
Uptime Systems Ltd.

Research Output: Contribution to journal Article Peer-review

Open access

Abstract

The centrifugal pump is the workhorse of many industrial and domestic applications, such as water supply, wastewater treatment and heating. While modern pumps are reliable, their unexpected failures may jeopardise safety or lead to significant financial losses. Consequently, there is a strong demand for early fault diagnosis, detection and predictive monitoring systems. Most prior work on machine learning-based centrifugal pump fault detection is based on either synthetic data, simulations or data from test rigs in controlled laboratory conditions. In this research, we attempted to detect centrifugal pump faults using data collected from real operational pumps deployed in various places in collaboration with a specialist pump engineering company. The detection was done by the binary classification of visual features of DQ/Concordia patterns with residual networks. Besides using a real dataset, this study employed transfer learning from the image detection domain to systematically solve a real-life problem in the engineering domain. By feeding DQ image data into a popular and high-performance residual network (e.g., ResNet-34), the proposed approach achieved up to 85.51% classification accuracy.